Bi-directional DC Power Supplies
The Two Quadrant Regenerative Source and Sink DCB Series power supplies from Adaptive Power Systems are powerful yet cost effective Battery test solutions. Designed using state-of-the-art Digital Signal Processing, these units combine a DC power supply with a regenerative electronic DC load into a single unit. All DCB Series models support an auto-ranging constant power V-I output profile that offers both higher voltage and high current from a single unit.
Available in four power levels of 5kW, 10kW, 15kW and 30kW, there are eight voltage range models up to 2000Vdc and max. current of 360Adc per 3U chassis or 1000Adc per 4U chassis. Available with 208~480Vac three phase AC input. Master/ Slave mode for series or parallel operation available for higher voltage and or power requirements. Note that max power with 208Vac input is derated to 60% of full power.
The DCB Series of precision Regenerative Two Quadrant DC power Supplies uses state of the art field programmable logic array (FPGA) technology to implement a digital power conversion topology that combines a DC source with a Regenerative DC load into a single unit. High efficiency energy recycling back to the grid results in significant energy and HVAC cost savings, especially for large EV battery pack applications. Packaged in a compact, standard 19” rack mount chassis, these powerful functions are easily accessible through an easy to use, color touch screen based user interface from the front panel or by sending commands over one of several available digital control interfaces.
The ability of the DCB Series to both source and sink DC power using regenerative technology makes them ideally suitable for a E-Mobility development and test applications. With power levels from 2500W to 15000W per 3U chassis and 30000W per 4U chassis and the ability to parallel units for higher power needs, a wide range of present and future power demands can be met.
All DCB models are equipped with a flexible auto-ranging output stage which provides higher output voltage at lower output current, or higher output current at lower output voltage, always controlled by the adjustable power set value . Therefore, a wide range of applications can be covered by the use of just one DCB model.
For power requirements higher than 30kW, refer to the high power master/slave cabinet systems.
Features
- Bi-directional, regenerative DC Supply and Electronic Load combination
- Output voltage ranges from 60 V up to 2000 V
- Constant Power Auto-ranging Voltage/Current profile
- Current: up to 1000A, parallelable for higher current
- Output power 2.5, 5, 7.5, 10 or 15 kW per 3U chassis and 30kW per 4U chassis
- Parallel mode expandable up to 1920 kW
- High overall efficiency up to 95% saves on energy cost
- Three phase universal input voltage 208Vac~480Vac wide range
- Flexible, precisely regulated output power stages
- Various protection circuits (OVP, OCP, OPP, OTP)
- Intuitive TFT touch panel with display of settings, read-backs, status and notifications
- Remote sensing with automatic open sense detection
- Galvanically isolated analog interface and USB port
- Integrated function generator
- Internal resistance simulation and regulation
- Optional, digital interface modules
- GPIB interface (available on 3U models only)
- SCPI commands and ModBus RTU (optional: ModBus TCP) support
Common Specifications
- AC Input
- Input Voltage:
- HP models: 208VLL ~480VLL ±10% 3ph
- Frequency: 45-66Hz
- Power Factor: > 0.99
- Input Voltage:
- DC Output
- Accuracy: < 0.1% of F.S.
- Load regulation 0-100%: < 0.05% of F.S.
- Line regulation ±10% ΔVac: < 0.02% of F.S.
- Response Time 10-100% load (Source): < 2 msec
- Slew rate 10-90% (Source): < 30 msec
- Overvoltage protection: Adjustable, 0~110% Vnom
- DC Current
- Accuracy: < 0.2% of F.S.
- Load regulation 0-100% ΔVdc: < 0.15% of F.S.
- Line regulation ±10% ΔVac: < 0.05% of F.S.
- Slew rate 10-90% (Sink): < 1 msec
- DC Power
- Accuracy: < 1.0% of F.S.
- Overvoltage category: 2
- Protection: OT, OVP, OCP, OPP, PF
- Insulation
- AC input to enclosure: 2500 Vdc
- AC input to DC output: 2500 Vdc
- DC output to enclosure (PE): Model specific. See model tables
- Parallel Operation: Master-slave, up to 32 units
- Regulatory Standards: EN 61010, EN 61000-6-2:2016-05 and IEC 61000-6-3:2011-09 Class B
- Environmental
- Pollution Degree: 2
- Protection Class: 1
- Cooling: Forced air, temperature controlled fans
- Temperature Operating: 0~50 °C / 32~122 °F
- Storage: -20~70 °C / -4~158 °F
- Relative humidity: < 80%, non-condensing
- Altitude Operating: < 2000 m (1.242 mi)
- Front Panel
- Display: Color Touch Screen Graphics LCD
- Controls: Dual Rotary Digital Encoders
- Output on/off: Push Button
- Digital Interfaces
- Internal: 1x USB type B for communication, 1x GPIB (optional)
- Interface Slot: 1x for retrofittable plug-in modules
- Analog Interfaces
- Internal: Built-in, 15 pole D-Sub (female), galvanically isolated
- Signal range: 0~5 V or 0~10 V (selectable)
- Inputs: V, I, P, R, remote control on-off, DC output on-off, resistance mode on-off
- Outputs: V, I, alarms, reference voltage, status
- Accuracy V / I / P / R: 0~10 V: < 0.2%, 0~5 V: < 0.4%
- Dimensions
- 3U: 19” x 5.25” x 26.4” / 483 x 133 x 670 mm
- 4U: 19” x 7.0” x 26.4” / 483 x 178 x 670 mm
Battery Testing and Forming
With its high power density and programming battery charging profiles, the DCB is ideally suited for forming large batteries up to 1500Vdc as well as performance testing of large EV battery packs up to 2000Vdc. The regenerative capability of the DCB in load mode results in an energy efficient and cost effective complete battery test system that can be scaled in power using the Master/Slave mode of both units.
DC Motor Testing
The DCB Series bi-directional DC source/sink is able to both drive and brake DC Motors allows regenerated power from the DC motor to be recycled to the power grid during test.
Product Development and Test
With the ability to provide programmable over-voltage, over-current and over-power, the DCB power supply can safely be used to power up early prototypes without feat of losing time or money due to scarce prototype failure.
Avionics Power
Capable of supporting ±270Vdc (using 2 units in master/slave series), the DCB Series is a good choice for testing regenerative DC power avionics loads like electric flaps and landing gear subsystems.
5kW 3U Model Comparison
Model | Power (W) | Max. Voltage (Vdc) | Max. Current (Adc) | Input Power | Height | Weight (Kg/Lbs) |
---|---|---|---|---|---|---|
DCB80-170HP | 5000 / (3000) | 80 | 170 | 208V ~ 480V - 3ø | 3U | 18 / 39.7 |
DCB200-70HP | 5000 / (3000) | 200 | 70 | 208V ~ 480V - 3ø | 3U | 18 / 39.7 |
DCB360-40HP | 5000 / (3000) | 360 | 40 | 208V ~ 480V - 3ø | 3U | 18 / 39.7 |
DCB500-30HP | 5000 / (3000) | 500 | 30 | 208V ~ 480V - 3ø | 3U | 18 / 39.7 |
DCBS750-20HP | 5000 / (3000) | 750 | 20 | 208V ~ 480V - 3ø | 3U | 18 / 39.7 |
5kW 3U Specifications
Model | DCS80-120HP | DCB200-70HP | DCB360-40HP | DCB500-30HP | DCB750-20HP |
---|---|---|---|---|---|
Voltage Range | 0~80 V | 0~200 V | 0~360 V | 0~500 V | 0~750 V |
Current Range | 0…170 A | 0…70 A | 0…40 A | 0…30 A | 0…20 A |
CP V-I Range | 41.7V@170A ~ 80V@62.5A | 71.4V@70A ~ 200V@25A | 125V@40A ~ 360V@13.9A | 166.7V@30A ~ 500V@10A | 250V@20A ~ 750V@6.7A |
Voltage Ripple (source) | <100 mVpp <10 mVrms | <300 mVpp <40 mVrms | <320mVpp <55mVrms | <350mVpp <70mVrms | <800mVpp <200mVrms |
Insulation -DC to PE | ±600 Vdc | ±1000 Vdc | ±1000 Vdc | ±1500 Vdc | ±1500 Vdc |
Insulation +DC to PE | +600 Vdc | +1000 Vdc | +1000 Vdc | +2000 Vdc | +2000 Vdc |
Power Range | 0~5000 W (3000W) | 0~5000 W (3000W) | 0~5000 W (3000W) | 0~5000 W (3000W) | 0~5000 W (3000W) |
Efficiency | 94.5% | 94.5% | 95.5% | 95.5% | 95.5% |
10kW 3U Model Comparison
Model | Power (VA/W) | Max. Voltage (Vdc) | Max. Current (Adc) | Input Power | Height | Weight (Kg/Lbs) |
---|---|---|---|---|---|---|
DCB80-340HP | 10000 / (6000) | 80 | 340 | 208V ~ 480V - 3ø | 3U | 25 / 55.1 |
DCB200-140HP | 10000 / (6000) | 200 | 140 | 208V ~ 480V - 3ø | 3U | 25 / 55.1 |
DCB360-80HP | 10000 / (6000) | 360 | 80 | 208V ~ 480V - 3ø | 3U | 25 / 55.1 |
DCB500-60HP | 10000 / (6000) | 500 | 60 | 208V ~ 480V - 3ø | 3U | 25 / 55.1 |
DCB750-40HP | 10000 / (6000) | 750 | 40 | 208V ~ 480V - 3ø | 3U | 25 / 55.1 |
DCB1000-30HP | 10000 / (6000) | 1000 | 30 | 208V ~ 480V - 3ø | 3U | 25 / 55.1 |
DCB1500-20HP | 10000 / (6000) | 1500 | 20 | 208V ~ 480V - 3ø | 3U | 25 / 55.1 |
10kW 3U Specifications
Model | DCB80-240HP | DCB200-140HP | DCB360-80HP | DCB500-60HP | DCB750-40HP | DCB1000-30HP | DCB1500-20HP |
---|---|---|---|---|---|---|---|
Voltage Range | 0~80 V | 0~200 V | 0~360 V | 0~500 V | DCB750-40HP | DCB1000-30HP | DCB1500-20HP |
Current Range | 0…340 A | 0…140 A | 0~80 A | 0~60 A | 0~40 A | 0~30 A | 0~20 A |
CP V-I Range | 41.7V@340A ~ 80V@125A | 71.4V@140A ~ 200V@50A | 125V@80A ~ 360V@27.8A | 166.7V@60A ~ 500V@20A | 250V@40A ~ 750V@13.3A | 333.3V@30A ~ 1000V@10A | 500V@20A ~ 1500V@6.7A |
Voltage Ripple (source) | <100mVpp <10mVrms | <300mVpp <40mVrms | <320mVpp <55mVrms | <350mVpp <70mVrms | <800mVpp <200mVrms | <1000mVpp <200mVrms | <2000mVpp <400mVrms |
Insulation -DC to PE | ±600 Vdc | ±1000Vdc | ±725 V DC | ±1500 V DC | ±1500 V DC | ±1500 V DC | ±1500 V DC |
Insulation +DC to PE | +600 Vdc | +1000 Vdc | +1000 Vdc | +2000V DC | +2000V DC | +2000V DC | +2000V DC |
Power Range | 0~10000 W (6000W) | 0~10000 W (6000W) | 0~10000 W (6000W) | 0~10000 W (6000W) | 0~10000 W (6000W) | 0~10000 W (6000W) | 0~10000 W (6000W) |
Efficiency | 94.5% | 94.5% | 95.5% | 95.5% | 95.5% | 95.5% | 95.5% |
15kW 3U Model Comparison
Model | Power (VA/W) | Max. Voltage (Vdc) | Max. Current (Adc) | Input Power | Height | Weight (Kg/Lbs) |
---|---|---|---|---|---|---|
DCB80-510HP | 15000 / (9000) | 80 | 510 | 208V ~ 480V - 3ø | 3U | 32 / 70.5 |
DCB200-210HP | 15000 / (9000) | 200 | 210 | 208V ~ 480V - 3ø | 3U | 32 / 70.5 |
DCB360-120HP | 15000 / (9000) | 360 | 120 | 208V ~ 480V - 3ø | 3U | 32 / 70.5 |
DCB500-90HP | 15000 / (9000) | 500 | 90 | 208V ~ 480V - 3ø | 3U | 32 / 70.5 |
DCB750-60HP | 15000 / (9000) | 750 | 60 | 208V ~ 480V - 3ø | 3U | 32 / 70.5 |
DCB1000-40HP | 15000 / (9000) | 1000 | 40 | 208V ~ 480V - 3ø | 3U | 32 / 70.5 |
DCB1500-30HP | 15000 / (9000) | 1500 | 30 | 208V ~ 480V - 3ø | 3U | 32 / 70.5 |
DCB2000-20HP | 15000 / (9000) | 2000 | 20 | 208V ~ 480V - 3ø | 3U | 32 / 70.5 |
15kW 3U Specifications
Model | DCB80-360HP | DCB200-210HP | DCB360-120HP | DCB500-90HP | DCB750-60HP | DCB1000-40HP | DCB1500-30HP | DCB2000-20HP |
---|---|---|---|---|---|---|---|---|
Voltage Range | 0~80 V | 0~200 V | 0~360 V | 0~500 V | 0~750 V | 0~1000 V | 0~1500 V | 0~2000 V |
Current Range | 0~510 A | 0~210 A | 0~120 A | 0~90 A | 0~60 A | 0~40 A | 0~30 A | 0~20 A |
CP V-I Range | 29.4V@510A ~ 80V@187.5A | 71.4V@210A ~ 200V@75A | 125V@120A ~ 360V@41.7A | 166.7V@90A ~ 500V@30A | 250V@60A ~ 750V@20A | 375V@40A ~ 1000V@15A | 500V@30A ~ 1500V@10A | 750V@20A ~ 2000V@7.5A |
Voltage Ripple (source) | <100mVpp <10mVrms | <300mVpp <40mVrms | <320mVpp <55mVrms | <350mVpp <70mVrms | <800mVpp <200mVrms | <1600mVpp <300mVrms | <2400mVpp <400mVrms | <2400mVpp <400mVrms |
Insulation -DC to PE | ±600 Vdc | ±1000 Vdc | ±1000 Vdc | ±1500 Vdc | ±1500 Vdc | ±1500 Vdc | ±1500 Vdc | ±1500 Vdc |
Insulation +DC to PE | +600 Vdc | +1000 Vdc | +1000 Vdc | +2000 Vdc | +2000 Vdc | +2000 Vdc | +2000 Vdc | +2000 Vdc |
Power Range | 0~15000 W (9000W) | 0~15000 W (9000W) | 0~15000 W (9000W) | 0~15000 W (9000W) | 0~15000 W (9000W) | 0~15000 W (9000W) | 0~15000 W (9000W) | 0~15000 W (9000W) |
Efficiency | 94.5% | 94.5% | 95.5% | 95.5% | 95.5% | 95.5% | 95.5% | 95.5% |
30kW 4U Model Comparison
Model | Power (VA/W) | Max. Voltage (Vdc) | Max. Current (Adc) | Input Power | Height | Weight (Kg/Lbs) |
---|---|---|---|---|---|---|
DCB80-1000HP | 30000 / (18000) | 80 | 1000 | 208V ~ 480V - 3ø | 4U | 44 / 95 |
DCB200-420HP | 30000 / (18000) | 200 | 420 | 208V ~ 480V - 3ø | 4U | 44 / 95 |
DCB360-240HP | 30000 / (18000) | 360 | 240 | 208V ~ 480V - 3ø | 4U | 44 / 95 |
DCB500-180HP | 30000 / (18000) | 500 | 180 | 208V ~ 480V - 3ø | 4U | 44 / 95 |
DCB750-120HP | 30000 / (18000) | 750 | 120 | 208V ~ 480V - 3ø | 4U | 44 / 95 |
DCB1000-80HP | 30000 / (18000) | 1000 | 80 | 208V ~ 480V - 3ø | 4U | 44 / 95 |
DCB1500-60HP | 30000 / (18000) | 1500 | 60 | 208V ~ 480V - 3ø | 4U | 44 / 95 |
DCB2000-40HP | 30000 / (18000) | 2000 | 40 | 208V ~ 480V - 3ø | 4U | 44 / 95 |
30kW 4U Specifications
Model | DCB80-1000HP | DCB200-420HP | DCB360-240HP | DCB500-180HP | DCB750-120HP | DCB1000-80HP | DCB1500-60HP | DCB2000-40HP |
---|---|---|---|---|---|---|---|---|
Voltage Range | 0~80 V | 0~200 V | 0~360 V | 0~500 V | 0~750 V | 0~1000 V | 0~1500 V | 0~2000 V |
Current Range | 0~1000 A | 0~420 A | 0~240 A | 0~180 A | 0~120 A | 0~80 A | 0~60 A | 0~40 A |
CP V-I Range | 30V@1000A ~ 80V@375A | 7.4V@420A ~ 200V@150A | 125V@240A ~ 360V@83.3A | 166.7V@180A ~ 500V@60A | 250V@120A ~ 750V@40A | 375V@80A ~ 1000V@30A | 500V@60A ~ 1500V@20A | 750V@40A ~ 2000V@15A |
Voltage Ripple (source) | <480mVpp <37mVrms | <450mVpp <60mVrms | <480mVpp <83mVrms | <525mVpp <105mVrms | <1200mVpp <300mVrms | <2400mVpp <450mVrms | <3600mVpp <600mVrms | <3600mVpp <600mVrms |
Insulation -DC to PE | ±500 Vdc | ±800 Vdc | ±1500 Vdc | ±1500 Vdc | ±1500 Vdc | ±1500 Vdc | ±1500 Vdc | ±1500 Vdc |
Insulation +DC to PE | +600 Vdc | +1000 Vdc | +2000 Vdc | +2000 Vdc | +2000 Vdc | +2000 Vdc | +2000 Vdc | +2000 Vdc |
Power Range | 0~30000 W (0-18000 W) | 0~30000 W (0-18000 W) | 0~30000 W (0-18000 W) | 0~30000 W (0-18000 W) | 0~30000 W (0-18000 W) | 0~30000 W (0-18000 W) | 0~30000 W (0-18000 W) | 0~30000 W (0-18000 W) |
Efficiency | 94% | 94.2% | 94.6% | 95.3% | 95.5% | 94.6% | 95.3% | 95.5% |